hor_line.gif (55 bytes)Industrial
Manufacturing

Electronic
C O M P U T E R
Mechanical


MECHANICAL
The University of Dayton
THE DEPARTMENT OF TECHNOLOGY
HISTORY
FACULTY
FACILITIES
COURSES OF STUDY
STUDENT ORGANIZATION
ALUMNI
CONTACT US

HOME

Manufacturing Processes Laboratories (ME 8) 

Manufacturing Processes Laboratories (ME 8)  Courses:

Primary Course:

MFG 108L Manufacturing Processes Laboratory

Secondary Courses:

MFG 204L Materials and Processes Laboratory
MFG 431 Controls for Industrial Automation
MFG 432 Plastics and Composites
MCT 336L Fluid Power Lab
MCT 423 Product Development
MCT 430 Design of Fluid Power Systems

The primary function of the manufacturing processes lab is to allow the department to meet the goals set forth in the course description for MFG 108L. The goals at this time are:

  1. To acquaint the student with the basic machining processes, machining tools, cutting tools, tool materials, and work piecematerials.

  2. To provide experience that will acquaint the students with the effect of cutting speeds, cutting feeds, cutting tool geometry,cutting tool materials, and coolants on surface finish and dimensional accuracy.

The laboratory space is divided into three areas: the central bay of 1914 square feet primarily houses metal cutting machinery;a 320 square feet isolated room houses metal grinders and two woodworking machines (used in support of special projects); a 475 square feet tool and stock room.

The number and variety of metal cutting machines is be choice sufficient to meet the present course goals with a maximum classsize of twelve students. There is no plan to increase the class size beyond twelve. The lab supports an average of five MFG 108L sections per year, and an average of seven Mechanical Engineering MEE 310L sections per year.

The laboratory equipment includes: 10 lathes, 3 surface grinders,1 horizontal milling machine, 4 vertical milling machines, 2 shapers,5 drill presses, 1 band saw, 1 jig borer, 1 power hacksaw, 2 arcwelders, 1 thirty-two ton and 1 five ton punch presses, 1 profileprojector, 1 Rockwell hardness tester, 1 induction heater, 1 seventy-five ton plastic injection molder, 1 3/4" plastic extruder.

 

Industrial Engineering Technology, Mechanical Drawing(KL 4)

Courses:

IET 432/432L Facilities Layout
IET 230/230L Work Measurement
IET 418 Cost Estimating
IET 420 Industrial and Environmental Safety
IET 318 Statistical Process Control
IET 421 Project Management
MCT 110L Technical Drawing
MCT 111L Computer Graphics
MCT 313 Industrial Mechanisms

This laboratory is used for in-class project work and for individual student assignments:

Performing experiments in work measurements.
Developing layouts for Facilities Layout.
The development of charts and graphs for Cost Estimating.
Creating diagrams for Industrial and Environmental Safety.
Mechanical Drawing, create traditional mechanical drawings anddesigning using descriptive geometry.

Computer Aided Manufacturing (KL 6)

Courses:

Primary Course:

MFG 434 Computer Numerical Control

Secondary Courses:

MFG 108L Manufacturing Processes Lab
MFG 240 Manufacturing Design
MFG 424 Robotics
MFG 426 Computer Integrated Manufacturing
MFG 431 Controls for Industrial Automation
MEE 580 Product and Process Automation
MEE 583 Automated Manufacturing
EET 358 Microcontrollers
EET 459 Microprocessor Systems Design
EET 464 Programmable Logic Controllers

The instructor provides one-on-one time with each student as theytest out and machine their individual projects. The MFG 434 CNCcourse is a required for MFG students and is also very popularelective among students in MET and IET. The course is offeredon alternate semesters and during the summer.

The robots are used for MFG 424 demos and projects. The lab's equipment is adequate to meet the present course goals.

This laboratory is used for CNC machining demonstrations and for individual student CNC programming and machining projects. Computer-Aided CNC Programming is taught in this lab by borrowing three computers from other labs for this portion of the course. MFG 434, CNC is offered two terms each year with a maximum enrollment of twenty per term.

MFG 240, MFG 426, MFG 431, and MFG 450 utilize this lab for the equipment controls and the computers and software applications which are appropriate to supplement these lecture courses. MEE580 and MEE 583 utilize this lab for CNC machining demonstrations.

Industrial Engineering Technology, Mechanical Drawing(KL 4)

Courses:

IET 432/432L Facilities Layout
IET 230/230L Work Measurement
IET 418 Cost Estimating
IET 420 Industrial and Environmental Safety
IET 318 Statistical Process Control
IET 421 Project Management
MCT 110L Technical Drawing
MCT 111L Computer Graphics
MCT 313 Industrial Mechanisms

This laboratory is used for in-class project work and for individualstudent assignments:

Performing experiments in work measurements.
Developing layouts for Facilities Layout.
The development of charts and graphs for Cost Estimating.
Creating diagrams for Industrial and Environmental Safety.
Mechanical Drawing, create traditional mechanical drawings anddesigning using descriptive geometry.

Fluid Power and Controls Laboratory (KL 362)

Courses:

Primary Course:

MCT 336L Fluid Power Laboratory
MFG 431 Controls for Industrial Automation

Secondary Courses:

MCT 430 Design of Fluid Power System
EET 358 Microcontrollers
EET 459 Microprocessor Systems Design
EET 464 Programmable Logic Controllers

The Fluid Power and Controls lab is well equipped for instructionin two courses; MCT 336L and MFG 431. The equipment is itemized on the respective course descriptions. This facility also supportsMCT 430, a technical elective.

Equipment includes a variety of fluid power and control devicesand power units typical of modern industrial and mobile machinery. The devices are of three condition levels and serve three purposes,namely, for take-down observation, for circuit fabrication andoperation, and for component testing. The most obvious pieces of equipment in the room are five power units, five test benches,and two lab tables. Small tools, instrument fittings, and suppliesare stored in the tool room. Some components are stored under the benches. An equipment room houses other components, instruments, and the fluid power reference library of industry catalogs and performance data. Support equipment, hand tools and instrumentsare available. Class size is limited to fifteen.

Lab exercises are continually being reevaluated and improved. New devices are incorporated as acquired. The course MCT 336L,is required in two programs, namely MFG and MCT. The MCT 430 course is a technical elective.

Materials Testing/Metallurgy/Structural Mechanics(KL 353)

Courses:

MCT 231 Fluid Mechanics
MCT 334L Fluid and Thermal Laboratory
MCT 342 Thermodynamics
MCT 438 Heat Transfer
MEE 340L Engineering Experimentation Laboratory

This laboratory is used by both Mechanical Engineering for MEE340L "Engineering Experimentation Lab" and by Mechanical Engineering Technology for MCT 334L "Fluid and Thermal Lab."Multiple sections of both courses are offered every year, as theseare required courses in both programs.

This lab is also used for quick demonstrations in the lecturecourses that are related to fluid and thermal sciences (MCT 231,MCT 342, and MCT 438).

This lab is also supplemented by equipment borrowed from otherlab facilities such as computer data acquisition equipment, straingage equipment, strobe meters and other miscellaneous equipment.

Materials Testing/Metallurgy/Structural Mechanics(KL 193)

Courses:

Primary Course:

MCT 204L Manufacturing Materials and Processes
MCT 333L Mechanical Measurements
MCT 445L Experimental Mechanics
MEE 312L Materials Laboratory

Secondary Courses:

MCT 440 Mechanical Vibrations
MCT 221 Strength of Materials
MCT 423 Product Development
MEE 423L Mechanical Engineering Lab

The materials lab is the focal point for several courses. The newly developed Manufacturing Materials and Processes Lab (MFG204L) conducts most of their experiments here as does the structuralmechanics portion of Mechanical Measurements (MCT 333L). The roomcontains hardness testers, heat treat furnaces and quench unit,an impact tester, a tensile tester, metallography equipment, straingage instrumentation and photoelasticity polariscopes.